Carbon Crunch
Overview
Buyer
Place of Performance
NAICS
PSC
Set Aside
Original Source
Timeline
Qualification Details
Fit reasons
- NAICS alignment with historical contract wins in similar service areas.
- Scope strongly matches core technical capabilities and delivery model.
Risks
- Past performance thresholds may require one additional teaming partner.
- Potential clarification needed on staffing minimums before bid/no-bid.
Next steps
Validate eligibility requirements, assign capture owner, and schedule partner outreach to confirm teaming strategy before submission planning.
Quick Summary
The Defense Advanced Research Projects Agency (DARPA) has issued a Solicitation for "Carbon Crunch", seeking innovative solutions to enable scalable, fast, and agile production of hypersonic aeroshells. This program aims to accelerate Carbon-Carbon (C-C) hypersonic aeroshell manufacturing through cutting-edge composite methods. Abstracts are due March 2, 2026.
Program Purpose & Scope
DARPA's "Carbon Crunch" program focuses on developing and demonstrating an end-to-end manufacturing process for C-C hypersonic aeroshells, from raw materials to near-net-shape densification. The goal is to achieve high quality, rapid production, and quick design-cycle turnaround, with technology intended for transition to hypersonic programs of record. Key requirements include developing new integrated processes, demonstrating high-rate production and agility for design switching, and reducing densification time and manual labor. The scope includes aeroshells and potentially hot structure portions (e.g., leading edge, nosetips). DARPA is explicitly not interested in novel thermal protection system materials, cooling technologies, parallelizing existing processes, processes reliant on touch labor, or final machining methods.
Contract Details & Eligibility
This opportunity is structured as an Other Transaction (OT) for Prototype Agreement, with multiple awards anticipated. Cost sharing may be required. The estimated period of performance start is October 2026. The solicitation is open to all responsible U.S. sources, including large and small businesses, and nontraditional defense contractors. Foreign national participation is prohibited. Proposers must comply with export control laws and protect sensitive data. Phase 1 will involve Controlled Unclassified Information (CUI), requiring appropriate safeguards. Phase 2 will involve Secret collateral information, necessitating facility and personnel clearances.
Key Dates & Submission
- Proposers Day: February 3, 2026
- Last Day to Request CUI Addendum: February 12, 2026
- Abstract Questions Due: February 13, 2026, 4:00 p.m. ET
- Abstracts Due Date: March 2, 2026, 4:00 p.m. ET
- Written Proposals Due Date: April 10, 2026, 4:00 p.m. ET Evaluation criteria for abstracts and written proposals will be detailed in the CUI addendum. Mandatory templates are provided for the Abstract Summary Slide, Written Abstract, and Written Proposal.
Attachments & Contact
Bidders must utilize provided templates for cost proposals, task descriptions, milestone schedules, and data rights assertions. Several model OT agreements are available, some indicating cost-share requirements. The solicitation is CUI; a CUI Addendum and related guides are available upon request. Primary Contact: BAA Coordinator, DARPA-PS-26-15@darpa.mil.