F108 Large Tip Fuel Nozzles (Remanufacture)

Solicitation / RFP / RFQ

This document, "Repair Qualification Requirements (RQR) for Propulsion Critical Safety Items (CSI) & Critical Application Items (CAI), Revision 3," establishes the technical requirements for Potential Sources (PS) to obtain Engineering Support Activity (ESA) approval to repair specific propulsion items. This process is crucial for vendors seeking to become approved sources for these critical components.

The core of this document outlines the process for submitting a Source Approval Request (SAR). This involves:

• Company Profile: Submission of a comprehensive profile including company brochure/website, quality assurance certificates, QAS manual, equipment list, DD Form 2345 or Export Control License, quality history, Significant Industrial Process (SIP) certifications, and sub-tier supplier information.

• Source Approval Request (SAR): Detailed requirements for the SAR package, which includes a Subject Item Package (engineering data, repair plan, legal documents) and a Demonstration Package (proving recent repair and delivery of the subject item or similar complexity items).

• Specific Elements: The document details requirements for various elements of the SAR package, including Cover Letters, Subject Item Technical Data, Proposed Production Documents (Travelers, POS, IMS), Sub-Tier Supplier Lists, SIP Certifications, Calibrated Equipment Lists, Technical Data Rights Certification Statements, License Agreements, and Government Quality Assurance Compliance.

• Categories of Repair: The SAR process is categorized into different types, including Category I (Actual Item), Category II (Similar Item), Category IV (Pre-Developed Repair), and Category V (Developing Repair).

• Approval Duration: Source approval is valid for three (3) years for CSI and seven (7) years for CAI.

• Renewal: Approved sources must submit a Source Resubstantiation Request (SRR) prior to expiration to renew approval.

• Changes: Any changes to the SAR documentation require submission of a Process Change Request (PCR).

• Submission: Specific submission instructions are provided for AF-managed and DLA-managed parts.

• Evaluation: The ESA will evaluate the SAR package. Issues or missing data will result in a Data Submission Date (DSD) for correction. Successful evaluation leads to an approval letter, potentially conditional if Source Demonstration (SD) is required.

• Source Demonstration (SD): If required, SD is a phase to substantiate repairs, processes, and testing. It involves coordination with the Small Business Office (SBO) and ESA.

• The document applies to specific Repair Method Suffix Codes (RMSC) for CSI and CAI.

• It does not apply to items with certain other RMSC codes.

• Questions regarding SAR submission or the Requirement Projection on the Web (RPOW) should be directed to the Air Force Small Business Office (SBO) or SASPO.

• The document is Revision 3, dated January 28, 2020.

• Appendices provide detailed checklists, forms, and definitions for various requirements.

Form / Attachment / Pricing Sheet

This document is a Repair Data List (RDL) that provides information related to a specific part number and its associated technical data.

• Part Number: 1317M47G02
• NSN: 2915012368314PN
• Noun: NOZZLE, FUEL INJECTI
• CAGE Code: 07482
• Repair Data List Remarks: Includes name (Lewis, Steven W), date (15 NOV 2022), and references Technical Order (T.O.) 6J8-37-13 and/or CMM 73-11-42 for supporting and supplemental publications.
• Furnished Method Code Legend: Provides codes indicating how technical data is furnished (e.g., with solicitation, with contract award, government document, contractor must acquire).

This document may be relevant for bidders who are responding to opportunities involving the repair or procurement of the "NOZZLE, FUEL INJECTI" (Part Number 1317M47G02). It specifies the technical data available and how it will be furnished, which can impact proposal preparation and understanding of contract requirements.

Statement of Work (SOW) / Performance Work Statement (PWS)

This Statement of Work (SOW) defines the requirements for the remanufacture of F108 Large and Small Tip Fuel Nozzles to restore them to original life expectancy, consistent with Air Force requirements.

• The contractor shall perform disassembly, cleaning, inspection, and remanufacture of F108 Large and Small Tip Fuel Nozzles.

• Remanufacturing must occur at a Federal Aviation Administration (FAA) Part 145 facility rated for CFM56-2B engine components.

• The contractor must possess the necessary remanufacturing capabilities, including technical data, repair documents, and license agreements.

• The contractor will provide all materials for the remanufacturing process.

• Specific National Stock Numbers (NSNs) and Part Numbers (P/Ns) for the fuel nozzles are listed, including those that will be modified from a small tip to a large tip configuration.

• Remanufactured components must be restored to original life expectancy or nearly so and be interchangeable without alterations.

• The contractor shall provide a Certificate of Conformance or FAA Form 8130-3 with each remanufactured nozzle.

• A quality system adhering to ISO 9001.2000/ANSI/ASQC Q92 is required.

• Not explicitly defined in the provided sections, but implies ongoing remanufacturing and delivery.

• Compliance with CFM56-2B Service Bulletins, Component Maintenance Manuals (CMMs), and FAA Airworthiness Directives is mandatory.

• The contractor must obtain written approval for any deviations from specified processes or materials.

• All inspections and remanufacture requirements must be documented.

• Item Unique Identification (IUID) compliant markings are required.

• Specific shipping, preservation, packaging, and handling procedures must be followed.

• The contractor must manage subcontractors and vendors to ensure compliance with requirements.

• A comprehensive safety program is required.

• Reporting requirements include Commercial Asset Visibility Air Force (CAV AF) reporting, Contract Depot Maintenance Production Reports, and Deficiency Reports.

• Government Furnished Material (GFM) is NONE. Government Furnished Property (GFP) will be shipped to the contractor for remanufacturing.

Form / Attachment / Pricing Sheet

This document is a Repair Data List (RDL) that provides information related to a specific part number and its associated technical data. It is intended to inform bidders about the availability and requirements for technical data related to the repair of the "NOZZLE, FUEL INJECTI" part.

• Part Number: 508P270-41
• NSN: 2915013229907PN
• Noun: NOZZLE, FUEL INJECTI
• CAGE Code: 65065
• Repair Data List Remarks: Includes reference to Technical Order (T.O.) 6J8-47-3 and/or CMM 73-11-43 for supporting and supplemental publications.
• Furnished Method Code Legend: Indicates how technical data is provided (e.g., furnished with solicitation, furnished with contract award, contractor must acquire, data not available).

This RDL specifies that technical data for the "NOZZLE, FUEL INJECTI" (Part Number 508P270-41) is referenced in T.O. 6J8-47-3 and/or CMM 73-11-43. Bidders should review the "Furnished Method Code Legend" to understand how this technical data will be provided or if they are required to acquire it themselves as part of their proposal preparation or contract performance. This information is crucial for understanding the scope of work and potential costs associated with obtaining necessary technical documentation.

Form / Attachment / Pricing Sheet

This document is a Repair Data List (RDL) that provides information related to a specific part number and its associated technical data. It is intended to inform bidders about the availability and source of technical data required for a potential contract.

• Part Number: 508P270-42
• NSN: 2915013229906PN
• Noun: NOZZLE, FUEL INJECTI
• CAGE Code: 65065
• Date: 15 NOV 2022
• Remarks: Technical Order (T.O.) 6J8-47-3 and/or CMM 73-11-43 are to be included, referencing Supporting and Supplemental Publications.
• Furnished Method Code Legend: Indicates how technical data is provided (e.g., furnished with solicitation, government document, contractor must acquire).

This RDL specifies that technical data related to the "NOZZLE, FUEL INJECTI" (Part Number 508P270-42) is available. Bidders should review the "Furnished Method Code Legend" to understand how this data is provided or if they are required to acquire it themselves. This information is crucial for understanding the technical requirements and potential costs associated with fulfilling a contract for this item.