Sub-scale corrugated panel fabrication via Continuous Compression Molding (CCM)
Overview
Buyer
Place of Performance
NAICS
PSC
Set Aside
Original Source
Timeline
Qualification Details
Fit reasons
- NAICS alignment with historical contract wins in similar service areas.
- Scope strongly matches core technical capabilities and delivery model.
Risks
- Past performance thresholds may require one additional teaming partner.
- Potential clarification needed on staffing minimums before bid/no-bid.
Next steps
Validate eligibility requirements, assign capture owner, and schedule partner outreach to confirm teaming strategy before submission planning.
Quick Summary
The National Aeronautics And Space Administration (NASA), through its NASA SHARED SERVICES CENTER, is soliciting quotations for Sub-scale corrugated panel fabrication via Continuous Compression Molding (CCM). This procurement is a Total Small Business Set-Aside and aims to explore a new roll-to-roll fabrication process for thermoplastic composite parts. Quotes are due by March 3, 2026, at 4:00 p.m. CT.
Scope of Work
This opportunity requires the contractor to design and fabricate specific molds and tooling for a flat Continuous Compression Molding (CCM) machine. The primary objective is to produce thin-wall corrugated panels using NASA-provided thin-ply thermoplastic composite (TPC) prepreg material (carbon fiber/PEKK). This effort serves as a sub-scale trial for developing long, deployable composite structures for space applications.
Key Deliverables & Tasks
- Task 1.0 – Tool Fabrication: Design and fabricate a CCM tool, pre-former, grippers/spacers, and a trim fixture. A Critical Design Review (CDR) is required prior to fabrication.
- Task 2.0 – Deliverable Manufacturing: Develop a setup card, run development panels and TCVs, and produce 8 final corrugated panels, each measuring 0.6 meters wide by 7 meters long.
- Final panels must meet a trim width tolerance of ±0.5 mm and be individually rolled onto spools for transport.
- A test report and certificate of compliance are required for both development and final items.
Contract Details
- Contract Type: Firm Fixed Price (FFP)
- Set-Aside: Total Small Business Set-Aside (FAR 19.5)
- Product Service Code: 9330 - Plastics Fabricated Materials
- NAICS Code: 326130
- Payment Terms: Net 30
- Delivery: FOB Destination
- Period of Performance: Deliverables are due no later than August 31st, 2026.
- Place of Performance: Delivery to NASA Langley Research Center, Hampton, VA.
Submission & Evaluation
- Quotes Due: March 3, 2026, at 4:00 p.m. CT.
- Submission Method: Email quotes to Laura Quave at laura.a.quave@nasa.gov.
- Quote Requirements: Must include Cage Code & UEI #, ARO delivery time/Lead Time, shipping information, and two points of contact (name, phone, email). Discounts should be applied. Credit cards are not accepted.
- Questions Due: Written questions must be submitted via email to Laura Quave by February 27, 2026, at 12:00 p.m. CT. Telephone questions will not be accepted.
- Quote Validity: Quotes must remain valid for 30 days.
- Evaluation: Award will be made to the responsible Offeror whose offer is the Lowest Price Technically Acceptable (LPTA).
Eligibility & Special Requirements
- Offerors must be registered at www.sam.gov.
- Specific representations and certifications are required, including those related to telecommunications equipment and services (FAR 52.204-24 and 52.204-26).
- NASA will supply all composite prepreg material.
- The contractor is not responsible for bonding panels.
- Monthly progress meetings with NASA are requested.